Marine Composites :Design and Performance ( Woodhead Publishing Series in Composites Science and Engineering )

Publication subTitle :Design and Performance

Publication series :Woodhead Publishing Series in Composites Science and Engineering

Author: Pemberton   Richard;Summerscales   John;Graham-Jones   Jasper  

Publisher: Elsevier Science‎

Publication year: 2018

E-ISBN: 9780081019139

P-ISBN(Paperback): 9780081019122

Subject: TB3 Engineering Materials

Keyword: 工程材料学

Language: ENG

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Description

Marine Composites: Design and Performance presents up-to-date information and recent research findings on the application and use of advanced fibre-reinforced composites in the marine environment. Following the success of their previously published title: Marine Applications of Advanced Fibre-reinforced Composites which was published in 2015; this exemplary new book provides comprehensive information on materials selection, characterization, and performance. There are also dedicated sections on sandwich structures, manufacture, advanced concepts, naval architecture and design considerations, and various applications.

The book will be an essential reference resource for designers, materials engineers, manufactures, marine scientists, mechanical engineers, civil engineers, coastal engineers, boat manufacturers, offshore platform and marine renewable design engineers.

  • Presents a unique, high-level reference on composite materials and their application and use in marine structures
  • Provides comprehensive coverage on all aspects of marine composites, including the latest advances in damage modelling and assessment of performance
  • Contains contributions from leading experts in the field, from both industry and academia
  • Covers a broad range of naval, offshore and marine structures

Chapter

Chapter 1: Materials selection for marine composites

1.1. Introduction

1.2. The matrix

1.2.1. Thermosetting resins

1.2.1.1. Phenol-formaldehyde resin (PF)

1.2.1.2. Epoxide resin (Ep)

1.2.1.3. Unsaturated polyester resin (UPE)

1.2.1.4. Vinyl ester resin (VE)

1.2.1.5. Bismaleimide (BMI) resins

1.2.2. Thermoplastic polymers

1.2.2.1. Poly(propylene) (PP)

1.2.2.2. Polyamide (PA)

1.2.2.3. Polyesters

1.2.2.4. Poly aryl ether ketones (PAEK) (Cogswell, 1992)

1.2.2.5. Biopolymers

1.3. The reinforcement

1.3.1. Aramid fibers

1.3.2. Carbon fibers

1.3.3. Glass fibers

1.3.4. Other reinforcement fibers

1.4. The fiber-matrix interface

1.5. Reinforcement forms

1.5.1. Woven fabrics

1.5.2. Stitched or knitted fabrics

1.5.3. Braids

1.5.4. Three-dimensional woven fabrics

1.5.5. Preforms

1.5.6. Preimpregnated reinforcements (prepregs) (HexPly Prepreg Technology, 2013)

1.6. Sandwich structures

1.7. Degradation of marine composites

1.7.1. Diffusion

1.7.2. Osmosis and blistering

1.7.3. Environmental stress concentration

1.7.4. Marine fouling

1.7.5. Cavitation erosion

1.7.6. Galvanic corrosion

1.8. Life cycle considerations

1.8.1. Microplastics

1.8.2. Marine-sourced materials

1.9. Conclusions

Acknowledgments

References

Chapter 2: Thermoplastic matrix composites for marine applications

2.1. Introduction

2.2. Material options

2.3. Manufacturing options

2.3.1. Product forms

2.3.2. Manufacturing processes

2.3.2.1. Autoclave

2.3.2.2. Compression moulding

2.3.2.3. Automated tape placement

2.3.2.4. Infusion

2.3.3. Particular morphology of thermoplastic composites induced by processing

2.4. Influence of the marine environment on thermoplastic composites

2.4.1. Carbon/PEEK

2.4.2. Carbon/polyamide 6

2.4.3. Glass and carbon reinforced acrylic

2.5. Underwater structures

2.6. Repair

2.7. Recycling and environmental impact

2.8. Conclusion

References

Chapter 3: Experimental and theoretical damage assessment in advanced marine composites

3.1. Introduction

3.2. Damage to marine structures

3.2.1. Damage due to impulsive loading

3.2.2. Damage due to impact loading

3.2.3. Damage due to environmental effects

3.3. Nondestructive damage detection for maritime composites

3.3.1. Experimental methods

3.3.2. In situ damage detection

3.4. Numerical and theoretical modeling of composite damages

3.4.1. Finite element modeling

3.4.2. Hashin damage model for fiber/matrix failure in composite layups

3.4.3. Cohesive damage model for interlaminar fracture

3.4.4. Artificial neural networks for damage detection in laminated composites

3.4.5. Modeling cyclic fatigue damage to composites

3.5. Conclusions

References

Chapter 4: Durability testing and evaluation of marine composites

4.1. Introduction

4.2. Loading and durability requirements

4.2.1. Fire requirements

4.2.2. Temperature

4.2.3. Moisture absorption and degradation

4.3. Material selection

4.3.1. Resin selection

4.3.2. Fiber selection

4.3.3. Sizing selection

4.3.4. Manufacturing processes

4.3.5. Challenges facing the research community

4.4. Current sea water conditioning techniques

4.4.1. Effect of temperature

4.4.2. Effect of pressure

4.4.3. Effect of water composition

4.4.4. Effect of testing environment

4.4.5. Effect of pH

4.4.6. Effect of specimen dimensions

4.4.7. Effects of the manufacturing process

4.4.8. Current aging procedures

4.5. Mechanical testing of saturated specimens

4.5.1. Testing methodology

4.5.2. Static testing of conditioned specimens

4.5.3. Impact testing of conditioned specimens

4.5.4. Fatigue testing of conditioned specimens

4.5.5. Further testing of conditioned specimens

4.6. Defining the limits of accelerated aging techniques

4.6.1. Effect on moisture absorption of increased temperature

4.6.2. Effect on mechanical properties of increased temperature

4.7. Modelling of accelerated moisture absorption

4.7.1. Fickian diffusion

4.7.2. Effect of temperature on diffusivity

4.7.3. Effect of temperature on saturation level

4.7.4. Application of the model

4.7.5. Limitations of the model and potential improvements

4.8. Constituent-level predictive methods

4.9. Summary and future work

References

Chapter 5: Fire performance of maritime composites

5.1. Introduction

5.2. Advanced polymer composites and design for maritime fire

5.2.1. Use of advanced polymer composites in maritime structures

5.2.1.1. Conventional materials for naval vehicles and offshore structures

5.2.1.2. Advantages of advanced polymer composites for naval applications

5.2.2. Fire hazards for naval composite structures

5.2.2.1. Fire design: Background

5.2.2.2. Fire safety strategies

5.2.2.3. Periods of fire development

5.2.2.3.1. Incipient period and ignition

5.2.2.3.2. Growth period

5.2.2.3.3. Flashover period

5.2.2.3.4. Burning period

5.2.2.3.5. Fully developed

5.2.2.3.6. Decay period

5.2.2.4. Design fire curves

5.2.2.4.1. Standard fire (ISO 834, 1975)

5.2.2.4.2. Hydrocarbon fire curve

5.3. Test methods and requirements for fire safety of maritime composites

5.3.1. Fire testing of maritime composite structures

5.3.1.1. ``Room corner´´ test ISO 9705

5.3.1.2. Cone calorimeter test ISO 5660

5.3.1.3. ISO 1182 for noncombustible materials

5.3.1.4. Other applicable tests

5.3.2. Fire safety and protection requirements for ships and submarines

5.3.2.1. Codes by international maritime organization

5.3.2.2. Other codes and regulations for naval ships and offshore structures

5.4. Fire reaction of maritime composites

5.4.1. Pyrolysis reaction of composites

5.4.1.1. Behavior of matrix at elevated temperature

5.4.1.2. Behaviors of reinforcing fiber at high temperatures

5.4.2. Fire characteristics of composite materials for marine use

5.4.2.1. Ignitability

5.4.2.2. Heat release rate

5.4.2.3. Smoke production and toxicity

5.5. Structural performance of maritime composite during fire and postfire mechanical performance

5.5.1. Structural responses of maritime polymer composites during fire

5.5.1.1. Behavior of single skin laminates

5.5.1.2. Behavior of polymer sandwich composites

5.5.2. Postfire mechanical properties of polymer composites

5.6. Numerical analysis of naval composite structure performance in fire

5.6.1. Modeling of composite fire reaction: From bench-scale to full-scale testing

5.6.1.1. Quintiere's fire growth model

5.6.1.2. Janssens method to predicting ignition properties

5.6.1.3. Computational fluid dynamic models to predict fire behaviors

5.7. Enhancement of maritime composite structures subjected to fire

5.8. Conclusions

References

Further reading

Chapter 6: Effective use of composite marine structures: Reducing weight and acquisition cost

6.1. Introduction

6.2. General objective and methodology

6.3. Material safety factors

6.4. Material characterization

6.5. Structural design exploration

6.6. Conclusions

References

Section B: Sandwich structures

Chapter 7: Core materials for marine sandwich structures

7.1. Introduction

7.1.1. Fabrication of foam core sandwich structures

7.1.1.1. Adhesive bonding

7.1.1.2. Hand layup

7.1.1.3. Infiltration techniques

7.1.2. Marine loading conditions

7.2. PVC foams

7.2.1. Microstructure

7.2.2. Compressive properties of PVC foams and sandwiches

7.2.3. Impact properties of PVC foams and sandwiches

7.2.4. Moisture effects

7.3. Syntactic foams

7.3.1. Hollow particles and their properties

7.3.2. Compressive properties

7.3.3. Impact properties of syntactic foams

7.3.4. Moisture effects

7.3.5. Tailoring the properties of syntactic foams

7.4. Summary

Acknowledgments

References

Section C: Manufacture

Chapter 8: Resin infusion for the manufacture of large composite structures

8.1. Introduction

8.1.1. What is resin infusion?

8.1.2. Why resin infusion?

8.1.3. Why not resin infusion

8.1.4. Challenges in a production environment

8.2. Physics of resin infusion

8.2.1. Permeability

8.2.2. Pressure

8.2.2.1. Driving force

8.2.2.2. Consolidation and fabric compressibility

8.2.2.3. Measuring pressure

8.2.3. Cross sectional area

8.2.4. Viscosity

8.2.4.1. Distance from inlet to flow front

8.3. Materials selection and characterization

8.3.1. Resin selection

8.3.1.1. Viscosity

8.3.1.2. Gel time

8.3.1.3. Exotherm temperature

8.3.1.4. Shrinkage

8.3.2. Reinforcement

8.3.3. Core materials

8.3.4. Consumables

8.3.4.1. Vacuum bag

8.3.4.2. Peel ply

8.3.4.3. Flow mesh

8.3.4.4. Tubing

8.3.4.5. Release film

8.3.4.6. Resin galleries

8.4. Tooling

8.4.1. Arrangement for infusion

8.4.2. Heated tooling

8.5. Plant equipment, setup, and redundancy

8.5.1. Equipment

8.5.1.1. Vacuum pumps

8.5.2. Vacuum ring main

8.5.3. Vacuum receiver

8.5.4. Back-up generators and redundancy

8.5.5. Resin traps

8.5.6. Connectors

8.5.7. Vacuum gauges

8.5.8. Leak detectors

8.5.9. Hand tools

8.6. Infusion prediction, strategy, and setup

8.6.1. Infusion setup

8.6.1.1. Sequential feeds

8.6.1.2. Parallel feeds

8.6.2. A note on inclined surfaces

8.6.3. 3D resin flow

8.6.4. Resin flow management

8.6.5. Resolving dry patches

8.6.6. Gravity

8.7. Resin delivery and management

8.7.1. Hand mixing

8.7.2. Machine mixing

8.7.3. Resin management

8.8. Manufacturing process

8.8.1. Wet phase

8.8.2. Fiber placement

8.8.3. Core fit

8.9. Process control and preinfusion checks

8.9.1. Measuring variables

8.9.2. Understanding variables

8.9.3. Dry layup phase

8.9.4. Raw materials and ambient conditions

8.9.5. Preinfusion checks

8.9.6. Vacuum

8.9.7. Resin

8.9.8. Back-up systems

8.9.9. In-process monitoring

8.9.10. Leaks in the vacuum bag

8.10. Postinfusion management

8.11. Conclusion/summary

References

Section D: Advanced concepts and special systems

Chapter 9: Smart composite propeller for marine applications

9.1. Introduction

9.2. Flow solution

9.2.1. RANS equations

9.2.2. Domain and mesh for flow analysis

9.3. Deformation of composite propeller

9.4. Modeling of shape memory alloy

9.4.1. Constitutive equation for SMA fiber

9.4.2. Recovery stress in lamina with SMA

9.4.3. Recovery stress at different temperatures

9.5. Fluid-structure interaction

9.6. Material failure

9.7. Analysis of different propellers

9.7.1. Real marine propeller: Prop1

9.7.2. Simple composite propeller: Prop2

9.7.2.1. Design of thickness

9.7.3. Pre-pitched propeller: Prop3

9.7.4. SMAHC propeller: Prop4

9.7.4.1. Design of thickness

9.7.4.2. Positioning SMAHC inside propeller blade

9.7.4.3. Deformation of propeller blade under different operating condition

9.8. Conclusions

References

Further reading

Part Two: Naval architecture and design considerations

Chapter 10: A structural composite for marine boat constructions

10.1. Introduction

10.2. Basic core materials

10.3. Composite structure concepts

10.4. Economic viability

10.4.1. Cost

10.4.2. Weight comparison with Divinycell structure

10.5. Case study: A vessel structural computational design

10.5.1. Structural arrangement and geometry

10.5.2. Computational modeling

10.5.3. Computational results and discussion

10.6. Conclusions

References

Part Three: Applications

Chapter 11: Offshore wind turbines

11.1. Introduction

11.2. The load-bearing characteristics of composite bucket foundation

11.2.1. Force transfer mechanism of arc transitional section

11.2.2. Top cover load-bearing mode

11.3. Model tests on the bearing capacity of composite bucket foundation

11.3.1. The deformation mechanism and the soil-structure interactions of CBF under horizontal load

11.3.2. Failure envelope

11.4. Model tests on the installation of composite bucket foundation

11.4.1. Test 1

11.4.2. Test 2

11.4.3. Comparisons

11.5. Conclusions

References

Chapter 12: Marine renewable energy

12.1. Introduction

12.2. Bend-twist deformation coupling

12.3. General turbine design parameters

12.3.1. Power control system

12.3.2. Site-specific design

12.3.3. Turbulence

12.3.4. Cavitation, vibration, noise

12.4. Composite-specific design considerations

12.4.1. Rate dependence

12.4.2. Scaling concerns

12.5. Potential performance benefits of composites

12.5.1. Lifetime performance

12.5.2. Effect on power and thrust

12.6. Conclusions

References

Further reading

Chapter 13: Propulsion and propellers

13.1. Introduction

13.2. The characteristics of composite propeller

13.2.1. The structural characteristic

13.2.2. The working characteristic

13.2.3. The difference between the composite and metal propellers

13.3. The calculation and evaluation method of composite propeller

13.3.1. The finite-element method and the PSF-2 program

13.3.2. The coupled 3-D FEM/VLM (vortex-lattice methods) method

13.3.2.1. The PSF-2 program based on lifting surface theory (Lin and Lin, 2005)

13.3.2.2. Coupled 3-D FEM/VLM method

13.3.3. The coupled FEM/BEM (boundary element method) method

13.3.3.1. The governing equation of BEM (Young, 2007)

13.3.3.2. Coupled 3-D FEM/BEM method

13.3.4. The coupled FEM/CFD (computational fluid dynamics) method

13.3.4.1. RANS method

13.3.4.2. Steady fluid-structural coupling

13.3.4.3. Transient fluid-structural coupling

13.4. Performances of composite propeller

13.4.1. The open water performances

13.4.2. The hydro-elastic performance in nonuniform wake

13.4.3. Structural dynamic characteristics

13.4.4. Performance optimization

13.5. Conclusions and future trends

References

Chapter 14: Offloading marine hoses: Computational and experimental analyses

14.1. Introduction

14.1.1. Flexible pipe in the offshore industry

14.1.2. Bonded flexible pipe: Offloading marine hoses

14.1.3. Components of an offshore marine hose

14.1.3.1. End fitting

14.1.3.2. Liner and elastomeric body

14.1.3.3. Reinforcing plies

14.1.3.4. Wire helix

14.2. Types of models

14.2.1. Constitutive models for hyperelastic materials

14.2.2. Failure models for composite materials

14.2.2.1. Tsai-Hill failure criterion (Kaw, 2006)

14.2.2.2. Tsai-Wu failure criterion (Tsai and Wu, 1970)

14.2.2.3. Hashin failure criterion (Hashin, 1980)

14.2.3. Mechanical behavior of flexible pipe

14.2.4. Hydrodynamic models

14.3. Offloading hoses: Computational and experimental analyses

14.3.1. Strength analysis

14.3.2. Stiffness analysis

14.4. Concluding remarks

Acknowledgments

References

Chapter 15: Modern yacht rig design

15.1. Introduction

15.2. ``Why´´ is a rig?

15.2.1. Aerodynamics: Slenderness

15.2.2. Means of adjustment: Stiffness

15.2.3. Ease of handling: Complexity

15.2.4. Robustness: Strength

15.3. Modern rig configurations

15.4. Selected design considerations

15.4.1. Spreader sweep

15.4.2. Rigging angles

15.4.3. Pretension

15.4.4. Stability

15.4.5. Mast section

15.4.6. Number of spreaders in a rig

15.4.7. Diamond jumper arrangements

15.4.8. Headstay arrangements

15.4.9. Backstay arrangements

15.4.10. Size and size effects

15.5. Why weight savings?

15.6. Material selection

15.6.1. Comparison

15.6.2. Composites mechanical properties

15.7. Rig analysis technologies

15.8. Statics and dynamics

15.9. Rig loads

15.9.1. Monohulls

15.9.2. Multihulls

15.9.3. Developing a load matrix

15.10. Design criteria; safety margins, reserve factors

15.10.1. Strength

15.10.2. Standing rigging

15.10.3. Mast and spars

15.10.4. Stiffness

15.11. Future trends

15.11.1. Fast Monohulls

15.11.2. Wing rigs

References

Further reading

Glossary

Chapter 16: Composite materials for mooring applications: Manufacturing, material characterization, and design

16.1. Introduction

16.2. Design of composite cables

16.3. Mathematical modeling of cables with linearized kinematics

16.4. Manufacturing of composite cables

16.5. Mechanical characterization and aging of composite cables

16.5.1. Tensile tests

16.5.2. Tensile-tensile fatigue tests

16.5.3. Flexural tests

16.5.4. Cyclic bending tests

16.5.5. Aging behavior

16.6. Finite element modeling of composite cables

16.6.1. Model length

16.6.2. Contact between wires

16.6.3. Mechanical properties

16.6.4. FEM models for tensile and bending stresses

16.7. Concluding remarks

Acknowledgments

References

Index

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