Modal Testing :A Practitioner's Guide

Publication subTitle :A Practitioner's Guide

Author: Peter Avitabile  

Publisher: John Wiley & Sons Inc‎

Publication year: 2017

E-ISBN: 9781119222941

P-ISBN(Paperback): 9781119222897

Subject: TU311.3 structural dynamics

Language: ENG

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Chapter

1.2 Just what are these Measurements called FRFs?

1.2.1 Why is Only One Row or Column of the FRF Matrix Needed?

1.3 What's the Difference between a Shaker Test and an Impact Test?

1.3.1 What Measurements do we Actually make to Compute the FRF?

1.4 What's the Most Important Thing to Think about when Impact Testing?

1.5 What's the Most Important Thing to Think about when Shaker Testing?

1.6 Tell me More About Windows; They Seem Pretty Important!

1.7 So how do we get Mode Shapes from the Plate FRFs?

1.8 Modal Data and Operating Data

1.8.1 What is Operating Data?

1.8.2 So what Good is Modal Data?

1.8.3 So Should I Collect Modal Data or Operating Data?

1.9 Closing Remarks

Chapter 2 General Theory of Experimental Modal Analysis

2.1 Introduction

2.2 Basic Modal Analysis Theory - SDOF

2.2.1 Single Degree of Freedom System Equation

2.2.2 Single Degree of Freedom System Response due to Harmonic Excitation

2.2.3 Damping Estimation for Single Degree of Freedom System

2.2.4 Response Assessment with Varying Damping

2.2.5 Laplace Domain Approach for Single Degree of Freedom System

2.2.6 System Transfer Function

2.2.7 Different Forms of the Transfer Function

2.2.8 Residue of the SDOF System

2.2.9 Frequency Response Function for a Single Degree of Freedom System

2.2.10 Transfer Function/Frequency Response Function/S-plane for a Single Degree of Freedom System

2.2.11 Frequency Response Function Regions for a Single Degree of Freedom System

2.2.12 Different Forms of the Frequency Response Function

2.2.13 Complex Frequency Response Function

2.3 Basic Modal Analysis Theory - MDOF

2.3.1 Multiple Degree of Freedom System Equations

2.3.2 Laplace Domain for Multiple Degree of Freedom System

2.3.3 The Frequency Response Function

2.3.4 Mode Shapes from Frequency Response Equations

2.3.5 Point-to-Point Frequency Response Function

2.3.6 Response of Multiple Degree of Freedom System to Harmonic Excitations

2.3.7 Example: Cantilever Beam Model with Three Measured DOFs

2.3.8 Summary of Time, Frequency, and Modal Domains

2.3.9 Response due to Forced Excitation using Mode Superposition

2.4 Summary

Chapter 3 General Signal Processing and Measurements Related to Experimental Modal Analysis

3.1 Introduction

3.2 Time and Frequency Domain

3.3 Some General Information Regarding Data Acquisition

3.4 Digitization of Time Signals

3.5 Quantization

3.5.1 ADC Underload

3.5.2 ADC Overload

3.6 AC Coupling

3.7 Sampling Theory

3.8 Aliasing

3.9 What is the Fourier Transform?

3.9.1 Fourier Transform and Discrete Fourier Transform

3.9.2 FFT: Periodic Signal

3.9.3 FFT: Non-periodic Signal

3.10 Leakage and Minimization of Leakage

3.10.1 Minimization of Leakage

3.11 Windows and Leakage

3.11.1 Rectangular Window

3.11.2 Hanning Window

3.11.3 Flat Top Window

3.11.4 Comparison of Windows with Worst Leakage Distortion Possible

3.11.5 Comparison of Rectangular, Hanning and Flat Top Window

3.11.6 Force Window

3.11.7 Exponential Window

3.11.8 Convolution of the Window in the Frequency Domain

3.12 Frequency Response Function Formulation

3.13 Typical Measurements

3.13.1 Time Signal and Auto-power Functions

3.13.2 Typical Measurement: Cross Power Function

3.13.3 Typical Measurement: Frequency Response Function

3.13.4 Typical Measurement: Coherence Function

3.14 Time and Frequency Relationship Definition

3.15 Input-Output Model with Noise

3.15.1 H1 Formulation: Output Noise Only

3.15.2 H2 Formulation: Output Noise Only

3.15.3 H1 Formulation: Input Noise Only

3.15.4 H2 Formulation: Input Noise Only

3.16 Summary

Chapter 4 Excitation Techniques

4.1 Introduction

4.2 Impact Excitation Technique

4.2.1 Impact Hammer

4.2.2 Hammer Impact Tip Selection

4.2.3 Useful Frequency Range for Impact Excitation

4.2.4 Force Window for Impact Excitation

4.2.5 Pre-trigger Delay

4.2.6 Double Impact

4.2.7 Response due to Impact

4.2.8 Roving Hammer vs Stationary Hammer and Reciprocity

4.2.9 Impact Testing: an Example Set of Measurements

4.3 Shaker Excitation

4.3.1 Modal Shaker Setup

4.3.2 Historical Development of Shaker Excitation Techniques

4.3.3 Swept Sine Excitation

4.3.4 Pure Random Excitation

4.3.5 Pure Random Excitation with Windows Applied

4.3.6 Pure Random Excitation with Overlap Processing

4.3.7 Pseudo-random Excitation

4.3.8 Periodic Random Excitation

4.3.9 Burst Random Excitation

4.3.10 Sine Chirp Excitation

4.3.11 Digital Stepped Sine Excitation

4.4 Comparison of Different Excitations for a Weldment Structure

4.4.1 Random Excitation with No Window

4.4.2 Random Excitation with Hanning Window

4.4.3 Burst Random Excitation with No Window

4.4.4 Sine Chirp Excitation with No Window

4.4.5 Comparison of Random, Burst Random and Sine Chirp

4.4.6 Comparison of Random and Burst Random at Resonant Peaks

4.4.7 Linearity Check Using Sine Chirp

4.5 Multiple-input, Multiple-output Measurement

4.5.1 Multiple Input vs Single Input Testing

4.5.2 Multiple Input vs Single Input for a Weldment Structure

4.5.3 Multiple Input vs Single Input Testing

4.5.4 Comparison of Multiple Input and Single Input for Weldment Structure

4.5.5 MIMO Measurements on a Multi-component Structure

4.6 Summary

Chapter 5 Modal Parameter Estimation Techniques

5.1 Introduction

5.2 Experimental Modal Analysis

5.2.1 Least Squares Approximation of Data

5.2.2 Classification of Modal Parameter Estimation Techniques

5.3 Extraction of Modal Parameters

5.3.1 Peak Picking Technique

5.3.2 Circle Fitting - Kennedy and Pancu

5.3.3 SDOF Polynomial

5.3.4 Residual Effects of Out of Band Modes

5.3.5 MDOF Polynomial

5.3.6 Least Squares Complex Exponential

5.3.7 Advanced Forms of Time and Frequency Domain Estimators

5.3.8 General Time Domain Techniques

5.3.9 General Frequency Domain Techniques

5.3.10 General Consideration for Time vs Frequency Representation

5.3.11 Additional Remarks on Modal Parameter Estimation

5.3.12 Two Step Process for Modal Parameter Estimation

5.4 Mode Identification Tools

5.4.1 Summation Function

5.4.2 Mode Indicator Function

5.4.3 Complex Mode Indicator Function

5.4.4 Stability Diagram

5.4.5 PolyMAX

5.5 Modal Model Validation Tools

5.5.1 Synthesis of Frequency Response Functions using Extracted Parameters

5.5.2 Modal Assurance Criterion

5.5.3 Mode Participation Factors

5.5.4 Mode Overcomplexity

5.5.5 Mean Phase Co-linearity and Mean Phase Deviation

5.6 Operating Modal Analysis

5.7 Summary

Part II Practical Considerations for Experimental Modal Testing

Chapter 6 Test Setup Considerations

6.1 Test Plan?

6.2 How Many Modes Required?

6.3 Frequency Range of Interest?

6.4 Transducer Possibilities?

6.5 Test Configurations?

6.6 How Many Measurement Points Needed?

6.7 Excitation Techniques

6.8 Miscellaneous Items to Consider

6.9 Summary

Chapter 7 Impact Testing Considerations

7.1 Hammer Impact Location

7.2 Hammer Tip and Frequency Range

7.3 Hammers for Different Size Structures

7.4 How Does Impact Skew and Deviation of Input Point Affect the Measurement?

7.4.1 Skewed Impact Force

7.4.2 Inconsistent Impact Force Location

7.5 Impact Hammer Frequency Bandwidth

7.6 Accelerometer ICP Considerations for Low Frequency Measurements

7.7 Considerations for Reciprocity Measurements

7.8 Roving Hammer vs Roving Accelerometer

7.9 Picking a Good Reference Location

7.10 Multiple Impact Difficulties and Considerations

7.10.1 Academic Structure

7.10.2 Large Wind Turbine Blade

7.11 What is "Filter Ring" during an Impact Measurement?

7.12 Test Bandwidth Much Wider than Desired Frequency Range

7.13 Why Does the Structure Response Need to Come to Zero at the End of the Sample Time?

7.14 Measurements with no Overload but Transducers are Saturated

7.14.1 Case 1: Sensitive Accelerometer with Exponential Window

7.14.2 Case 2: Sensitive Accelerometer with No Window

7.14.3 Case 3: Less Sensitive Accelerometer with No Window

7.15 How much Roll Off in the Input Hammer Force Spectrum is Acceptable?

7.16 Can the Hammer be Switched in the Middle of a Test to Avoid Double Impacts?

7.17 Closing Remarks

Chapter 8 Shaker Testing Considerations

8.1 General Hardware Related Issues

8.1.1 General Information about Shakers and Amplifiers

8.1.2 What is the Difference between the Constant Current and Constant Voltage Settings on the Shaker Amplifier?

8.1.3 Some Shakers have a Trunnion: Is it Really Needed and Why Do You Have It?

8.1.4 Where is the Best Location to Place a Shaker for a Modal Test?

8.1.5 How Should the Shaker be Constrained when Testing?

8.1.6 What's the Best Way to Support a Shaker for Lateral Vibration When it is Hung?

8.1.7 What are the Most Common Practical Failures with Shaker Setup?

8.1.8 What is the Correct Level of Shaker Excitation for Modal Testing?

8.1.9 How many Shakers should I use in my Modal Test?

8.1.10 Shaker and Stinger Alignment Issues

8.1.11 When should the Shaker be Attached to the Structure?

8.1.12 Should I Disconnect the Stingers while not Testing?

8.1.13 Force Gage or Impedance Head must be Mounted on Structure Side of Stinger?

8.1.14 What's an Impedance Head? Why use it? Where does it go?

8.2 Stinger Related Issues

8.2.1 Why should Stingers be used?

8.2.2 Can a Poorly Designed Shaker/Stinger Setup Produce Incorrect Results?

8.2.3 Stingers and their Effect on Measured Frequency Response Functions

8.2.3.1 Stinger Location

8.2.3.2 Stinger Alignment

8.2.3.3 Stinger Length

8.2.3.4 Stinger Type

8.2.3.5 Sleeved Stingers

8.2.3.6 How do Piano Wire Stingers Work? How are they Pretensioned??

8.3 Shaker Related Issues

8.3.1 Is MIMO needed for Structures with Directional Modes?

8.3.2 Shaker Force Levels and SISO vs MIMO Considerations

8.3.2.1 High Shaker Force Levels

8.3.2.2 High Shaker Force Levels

8.3.2.3 Effects of FRF Measurements in the Modal Parameter Estimation Process

8.4 Concluding Remarks

Chapter 9 Insight into Modal Parameter Estimation

9.1 Introductory Remarks

9.2 Mode Indicator Tools Help Identify Modes

9.3 SDOF vs MDOF for a Simple System

9.4 Local vs Global: MACL Frame

9.5 Repeated Root: Composite Spar

9.6 Wind Turbine Blade: Same Geometry but Very Different Modes

9.7 Stability Diagram Demystified

9.8 Curvefitting Demystified

9.9 Curvefitting Different Bands for the Poles and Residues

9.10 Synthesizing the FRF from Parameters from Several Bands Stitched Together

9.11 A Large Multiple Reference Modal Test Parameter Estimation

9.11.1 Case 1: Use of All Measured FRFs

9.11.2 Case 2: Use of Selected Sets of Measured FRFs

9.11.3 Case 3: Use of PolyMAX

9.12 Operating Modal Analysis

9.13 Concluding Remarks

Chapter 10 General Considerations

10.1 An Experimental Modal Test: a Thought Process Divulged

10.2 FFT Analyzer Setup

10.2.1 General FFT Analyzer Setup

10.2.2 Setup for Impact Testing

10.2.3 Setup for Shaker Testing

10.3 Log Sheets

10.4 Practical Considerations: Checklists

10.4.1 Checklist for Analyzer Setup

10.4.2 Checklist for Impact Testing

10.4.3 Checklist for Shaker Testing

10.4.4 Checklist for Measurement Adequacy

10.4.5 Checklist for Miscellaneous

10.5 Summary

Appendix: Logbook Forms

Chapter 11 Tips, Tricks, and Other Stuff

11.1 Modal Testing Primer

11.1.1 Impact Setup

11.1.2 Shaker Setup

11.1.3 Drive Point Measurements

11.1.4 Reciprocity

11.1.5 Inappropriate Reference Location

11.1.6 Multiple-input, Multiple-output Testing

11.1.7 Multiple Reference Testing

11.2 Impact Hammer and Impulsive Excitation

11.2.1 The Right Hammer for the Test

11.2.2 Hammer - Get the Swing of it

11.2.3 Hammer Tripod

11.2.4 Hammer tip selection

11.2.5 No Hammer: Improvise

11.2.6 Pete's Hammer Test Impact Ritual

11.3 Accelerometer Issues

11.3.1 Mass Loading

11.3.2 Mass Loading Effects from Tri-axial Accelerometers

11.3.3 Accelerometer Sensitivity Selection

11.3.4 Tri-axial Accelerometers

11.4 Curvefitting Considerations

11.4.1 Should all Measurements be used when Curvefitting

11.5 Blue Frame with Three Plate Subsystem

11.6 Miscellaneous Issues

11.6.1 Modal Test Axis Labels

11.6.2 Testing Does Not Need to Start at point 1

11.6.3 Test to a Wider Frequency Range

11.6.4 Ui times Uj; the key to many questions

11.7 Summary

Appendix A Linear Algebra: Basic Operations Needed for Modal Analysis Operations

A.1 Define a Matrix

A.2 Define a Column Vector

A.3 Define a Row Vector

A.4 Define a Diagonal Matrix

A.5 Define Matrix Addition

A.6 Define Matrix Scalar Multiply

A.7 Define Matrix Multiply

A.8 Matrix Multiplication Rules

A.9 Transpose of a Matrix

A.10 Transposition Rules

A.11 Symmetric Matrix Rules

A.12 Define a Matrix Inverse

A.13 Matrix Inverse Properties

A.14 Define an Eigenvalue Problem

A.15 Generalized Inverse

A.16 Singular Value Decomposition

Appendix B Example Using Two Degree of Freedom System: Eigenproblem

Appendix C Pole, Residue, and FRF Problem for 2-DOF System

Appendix D Example using Three Degree of Freedom System

Appendix E DYNSYS Website Materials

E.1 Technical Materials Developed

E.1.1 Theoretical Aspects of First and Second Order Systems

E.1.2 First Order Systems: Modeling Step with ODE and Block Diagram

E.1.3 Second Order Systems: Modeling Step, Impulse, IC with ODE and Block Diagram

E.1.4 Mathematical Modeling Considerations

E.1.5 Simulink and MATLAB Primer Materials

E.1.6 Miscellaneous Materials

E.2 DYNSYS.UML.EDU Website

Appendix F Basic Modal Analysis Information

F.1 SDOF Definitions

F.1.1 Damping Estimates

F.1.2 System Transfer Function

F.1.3 Different Forms of the System Transfer Function

F.1.4 Frequency Response Function

F.1.4 F.1.5 System Transfer Function/Frequency Response Function/S-Plane

F.2 MDOF Definitions

Part III Collection of Sets of Modal Data Collected for Processing

Appendix G Repeated Root Frame: Boundary Condition Effects

G.1 Corner Supports Set #1

G.2 Midlength Supports Set #2

G.3 Modal Correlation between Set #1 and Set #2

Appendix H Radarsat Satellite Testing

H.1 Data Reduction Set 1: Reference BUS:109:Z, BUS:118:Z, PMS:217:X and PMS:1211:Y

H.2 Data Reduction Set 2: Reference PMS:217:X and PMS:1211:Y

Appendix I Demo Airplane Testing

I.1 Impact Testing

I.2 SIMO Testing with Skewed Shaker

I.3 MIMO Testing with Two Vertical Modal Shakers

Appendix J Whirlpool Dryer Cabinet Modal Testing

Appendix K GM MTU Automobile Round Robin Modal Testing

Appendix L UML Composite Spar Modal Testing

Appendix M UML BUH Modal Testing

Appendix N Nomenclature

Index

EULA

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