Chemicals and Fuels from Bio-Based Building Blocks

Author: Fabrizio Cavani  

Publisher: John Wiley & Sons Inc‎

Publication year: 2016

E-ISBN: 9783527698196

P-ISBN(Paperback): 9783527338979

P-ISBN(Hardback):  9783527338979

Subject: TK6 bio - energy and its use

Keyword: drop-in chemicals, monomers, biorefineries, value chain, oxidation, syngas, enzymesdrop-in chemicals, monomers, biorefineries, value chain, oxidation, syngas, enzymesdrop-in chemicals, monomers, biorefineries, value chain, oxidation, syngas, enzymes

Language: ENG

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Description

An up-to-date and two volume overview of recent developments in the field of chemocatalytic and enzymatic processes for the transformation of renewable material into essential chemicals and fuels.
Experts from both academia and industry discuss catalytic processes currently under development as well as those already in commercial use for the production of bio-fuels and bio-based commodity chemicals. As such, they cover drop-in commodity chemicals and fuels, as well as bio-based monomers and polymers, such as acrylic acid, glycols, polyesters and polyolefins. In addition, they also describe reactions applied to waste and biomass valorization and integrated biorefining strategies.
With its comprehensive coverage of the topic, this is an indispensable reference for chemists working in the field of catalysis, industrial chemistry, sustainable chemistry, and polymer synthesis.

Chapter

Preface

Volume 1

Part I Drop-in Bio-Based Chemicals

Chapter 1 Olefins from Biomass

1.1 Introduction

1.2 Olefins from Bioalcohols

1.2.1 Ethanol to Ethylene

1.2.2 Ethanol to Butadiene

1.2.3 C3 Alcohols to Olefins

1.2.4 C4 Alcohols to Olefins

1.3 Alternative Routes to Bio-Olefins

1.3.1 Catalytic Cracking

1.3.2 Metathesis

1.4 Conclusions

References

Chapter 2 Aromatics from Biomasses: Technological Options for Chemocatalytic Transformations

2.1 The Synthesis of Bioaromatics

2.2 The Synthesis of Bio-p-Xylene, a Precursor for Bioterephthalic Acid

2.2.1 Aromatic Hydrocarbons from Sugars

2.2.1.1 The Virent Technology

2.2.2 Aromatic Hydrocarbons from Lignocellulose or Other Biomass

2.2.2.1 The Anellotech Technology

2.2.3 p-Xylene from Bioalcohols

2.2.3.1 The Gevo Technology

2.2.3.2 p-Xylene from Bioethanol

2.2.4 Aromatic Hydrocarbons from Lignin

2.2.4.1 The Biochemtex MOGHI Process

2.2.5 Other Initiatives

2.3 The Synthesis of Bioterephthalic Acid without the Intermediate Formation of p-Xylene

2.4 Technoeconomic and Environmental Assessment of Bio-p-Xylene Production

References

Chapter 3 Isostearic Acid: A Unique Fatty Acid with Great Potential

3.1 Introduction

3.2 Biorefinery and Related Concepts

3.3 Sustainability of Oils and Fats for Industrial Applications

3.4 Fatty Acids

3.5 Polymerization of Fatty Acids

3.5.1 Thermal Polymerization

3.5.2 Clay-Catalyzed Polymerization

3.6 ISAC

3.7 Other Branched Chain Fatty Acids

3.7.1 Natural

3.7.2 Petrochemical

3.8 Properties of ISAC

3.8.1 Thermal and Oxidative Stability

3.8.2 Low-Temperature Liquidity

3.8.3 Solubility

3.8.4 Biodegradability

3.9 Applications of ISAC

3.9.1 Lubricants

3.9.2 Cosmetics and Personal Care

3.9.3 Other Industrials

3.10 Selective Routes for the Production of ISAC

3.10.1 Optimization of the clay-catalyzed process

3.10.2 Zeolite-catalyzed branching in the petroleum industry

3.10.3 Zeolite-catalyzed branching of fatty acids

3.10.4 Ferrierite-a breakthrough in fatty acid isomerization

3.11 Summary and Conclusions

Acknowledgments

References

Chapter 4 Biosyngas and Derived Products from Gasification and Aqueous Phase Reforming

4.1 Introduction

4.2 Biomass Gasification

4.2.1 Gasification Process

4.2.1.1 Densification and High-Temperature Gasification

4.2.1.2 Direct Gasification

4.2.2 Catalytic Gasification

4.2.3 Gas Upgrading by Reforming

4.2.4 Downstream of the Reformer

4.2.5 Future Process Breakthrough

4.3 Aqueous Phase Reforming

4.3.1 Thermodynamic and Kinetic Considerations

4.3.2 Catalysts for APR Reaction

4.3.3 Reaction Conditions and Feed

4.3.4 Mechanism of Reaction

4.3.5 APR on Biomass Fractions

4.3.6 Pilot Plants and Patents

4.3.7 Integration of the APR Process in a Biorefinery

References

Chapter 5 The Hydrogenation of Vegetable Oil to Jet and Diesel Fuels in a Complex Refining Scenario

5.1 Introduction

5.2 The Feedstock

5.2.1 Vegetable Oils

5.2.2 Animal Oils and Fats

5.2.3 Triglycerides from Algae

5.3 Hydroconversion Processes of Vegetable Oils and Animal Fats

5.3.1 EcofiningTM Process

5.3.2 Product Characteristics and Fuel Specification

5.4 Chemistry of Triglycerides Hydroconversion

5.4.1 Deoxygenation over Sulfided Catalysts

5.4.2 Hydroisomerization

5.5 Life Cycle Assessment and Emission

5.5.1 Emissions

5.6 The Green Refinery Project

5.7 Conclusions

References

Part II Bio-Monomers

Chapter 6 Synthesis of Adipic Acid Starting from Renewable Raw Materials

6.1 Introduction

6.2 Challenges for Bio-Based Chemicals Production

6.3 Choice of Adipic Acid as Product Target by Rennovia

6.4 Conventional and Fermentation-Based Adipic Acid Production Technologies

6.5 Rennovia's Bio-Based Adipic Acid Production Technology

6.6 Step 1: Selective Oxidation of Glucose to Glucaric Acid

6.6.1 Identification of Selective Catalysts for Aerobic Oxidation of Glucose to Glucaric Acid at Native pH

6.6.2 Demonstration of Long-Term Catalyst Stability for Glucose Oxidation Reaction

6.7 Step 2: Selective Hydrodeoxygenation of Glucaric Acid to Adipic Acid

6.7.1 Identification of Catalysts and Conditions for the Selective Reduction of Glucaric Acid to Adipic Acid

6.7.2 Reaction Pathways for the Selective Reduction of Glucaric Acid to Adipic Acid

6.7.3 Demonstration of Long-Term Catalyst Stability for Glucaric Acid Hydrodeoxygenation Reaction

6.8 Current Status of Rennovia's Bio-Based Adipic Acid Process Technology

6.9 Bio- versus Petro-Based Adipic Acid Production Economics

6.10 Life Cycle Assessment

6.11 Conclusions

References

Chapter 7 Industrial Production of Succinic Acid

7.1 Introduction

7.2 Market and Applications

7.2.1 Hydrogenation of Succinic Acid

7.2.2 Polyester-Polyurethane Markets

7.3 Technology

7.3.1 Biochemical Pathway and Host Microorganism Considerations

7.3.2 Fermentation Process Options

7.3.2.1 E. coli Systems

7.3.2.2 Corynebacterium glutamicum Systems

7.3.2.3 Other Bacterial Systems

7.3.2.4 Yeast Systems

7.3.2.5 Media and pH Control

7.3.2.6 Aeration and Gas Systems

7.3.3 Downstream Process Options

7.4 Life Cycle Analysis

7.5 Conclusion

References

Chapter 8 2,5-Furandicarboxylic Acid Synthesis and Use

8.1 Introduction

8.1.1 2,5-Furandicarboxylic Acid and Terephthalic Acid

8.2 Synthesis of 2,5-Furandicarboxylic Acid by Oxidation of HMF

8.2.1 Aqueous Phase Oxidation of HMF

8.2.2 Oxidation of HMF in Acetic Acid

8.2.3 Oxidative Esterification of HMF to 2,5-Furan Dimethylcarboxylate (FDMC)

8.3 Synthesis of 2,5-Furandicarboxylic Acid from Carbohydrates and Furfural

8.4 2,5-Furandicarboxylic Acid-Derived Surfactants and Plasticizers

8.5 2,5-Furandicarboxylic Acid-Derived Polymers

8.5.1 Synthesis and Properties of Polyethylene Furandicarboxylate (PEF) and Related Polyesters

8.5.2 Synthesis and Properties of Other Furanic Polyesters and Copolyesters

8.6 Conclusion

References

Chapter 9 Production of Bioacrylic Acid

9.1 Introduction

9.2 Chemical Routes

9.2.1 Production of AA from GLY

9.2.1.1 Direct Pathway from GLY to AA

9.2.1.2 Indirect Pathways from GLY to AA

9.2.2 Production of AA from LA

9.2.2.1 LA from GLY

9.2.2.2 Direct Dehydration of LA to AA

9.2.3 Production of AA from Biopropylene

9.3 Biochemical Routes

9.4 Summary and Conclusions

References

Chapter 10 Production of Ethylene and Propylene Glycol from Lignocellulose

10.1 Introduction

10.1.1 Motivation

10.1.2 Early Examples

10.2 Reaction Mechanism

10.2.1 Possible Transformation Schemes

10.2.2 Undesired Side Reactions

10.2.3 C-C and C-O Bond Cleavage for Selective Glycol Formation

10.3 Glycol Production

10.3.1 Ruthenium Catalysts

10.3.1.1 C5 and C6 Sugar Alcohols and Monosaccharides

10.3.1.2 Polysaccharides

10.3.2 Platinum Catalysts

10.3.2.1 C5 and C6 Sugar Alcohols and Monosaccharides

10.3.2.2 Polysaccharides

10.3.3 Other Noble Metal Catalysts

10.3.4 Nickel-Based Catalysts

10.3.4.1 C5 and C6 Monosaccharides and Sugar Alcohols

10.3.4.2 Polysaccharides

10.3.5 Copper and Other Base Metal Catalysts

10.3.5.1 C5 and C6 Monosaccharides and Sugar Alcohols

10.3.5.2 Polysaccharides

10.4 Direct Formation of Glycols from Lignocellulose

10.5 Technical Application of Glycol Production

10.6 Summary and Conclusion

References

Part III Polymers from Bio-Based building blocks

Chapter 11 Introduction

References

Chapter 12 Polymers from Pristine and Modified Natural Monomers

12.1 Monomers and Polymers from Vegetable Oils

12.1.1 Introduction

12.1.2 Polyesters

12.1.3 Polyurethanes

12.1.4 Polyamides

12.2 Sugar-Derived Monomers and Polymers

12.2.1 Introduction

12.2.2 Polymers from 1,4:3,6-Dianhydrohexitols

12.2.3 Polymers from Diacetals Derived from Sugars

12.3 Polymers from Terpenes and Rosin

12.3.1 Introduction

12.3.2 Terpenes and Rosin Production and Application

12.3.2.1 Isomerization Reactions to Obtain Different Terpenes

12.3.3 Terpenes as Monomers for Polymer Synthesis without Any Modification

12.3.3.1 Cationic Polymerization of Pinenes

12.3.3.2 Polymyrcene

12.3.4 Terpenes as Monomers after Chemical Modification

12.3.4.1 Limonene Modified by the Thiol-Ene Reaction

12.3.4.2 Dimethylstyrene from Limonene

12.3.4.3 Terephthalic Acid Synthesis from Terpenes

12.3.4.4 Epoxidation of Limonene for the Synthesis of Polycarbonates and Polyurethanes

12.3.4.5 Copolymers Containing Terpenes

12.3.5 Sesquiterpenes

12.3.6 Terpenoids

12.3.7 Rosin

12.3.7.1 Thermoset Polymers from Rosin

12.3.7.2 Thermoplastic Polymers from Rosin

12.4 Final Considerations

References

Chapter 13 Polymers from Monomers Derived from Biomass

13.1 Polymers Derived from Furans

13.1.1 Introduction

13.1.2 Polyesters

13.1.3 Polyamides

13.1.4 Polyurethanes

13.1.5 Polymers Based on the DA Reaction

13.1.6 Polyfurans

13.2 Polymers from Diacids, Hydroxyacids, Diols

13.2.1 Introduction

13.2.2 SA and Its Polymers

13.2.2.1 Polyesters

13.2.2.2 Poly(ester amide)s

13.2.2.3 Polyamides

13.2.2.4 Polyurethanes

13.2.3 Adipic Acid and Its Polymers

13.2.4 Levulinic Acid and Its Polymers

13.2.5 Vanillin, Vanillic, and Ferulic Acids and Derived Polymers

13.2.6 Diols and Their Polymers

13.3 Glycerol

13.3.1 Introduction

13.3.2 Linear 1,3-Linked Glycerol Polymers

13.4 Final Considerations

References

Volume 2

Part IV Reactions Applied to Biomass Valorization

Chapter 14 Beyond H2: Exploiting H-Transfer Reaction as a Tool for the Catalytic Reduction of Biomass

14.1 Introduction

14.2 MPV Reaction Using Homogeneous Catalysts

14.3 MPV Reaction Using Heterogeneous Catalysts

14.3.1 Mechanism and Path on Heterogeneous Catalysts

14.4 H-Transfer Reaction on Molecules Derived from Biomass

14.4.1 Levulinic Acid Hydrogenation

14.4.2 Furan Derivative Hydrogenation

14.4.3 Lignin and Sugar Hydrogenation

14.4.4 Glycerol Dehydration/Hydrogenation

14.5 Industrial Applications of the MPV Reaction

14.6 Conclusions

Acknowledgments

References

Chapter 15 Selective Oxidation of Biomass Constitutive Polymers to Valuable Platform Molecules and Chemicals

15.1 Introduction

15.2 Selective Oxidation of Cellulose

15.2.1 Platform Molecules Obtained via Selective Oxidation of Cellulose

15.2.1.1 Formic Acid

15.2.1.2 Gluconic and Glycolic Acids

15.2.1.3 LA

15.2.1.4 Succinic Acid

15.2.1.5 Acetic Acid

15.3 Selective Oxidation of Lignin

15.3.1 Selective Oxidation of Lignin in the Presence of Homogenous Catalysts

15.3.2 Selective Oxidation of Lignin in the Presence of Heterogeneous Catalysts

15.4 Selective Oxidation of Starch

15.5 Conclusions

References

Chapter 16 Deoxygenation of Liquid and Liquefied Biomass

16.1 Introduction

16.2 General Remarks on Deoxygenation

16.3 Deoxygenation of Model Compounds

16.3.1 Phenol and Alkylphenols

16.3.2 Guaiacol and Substituted Guaiacols

16.3.3 Lignin-Derived Molecules

16.3.4 Short-Chain Carboxylic Acids

16.3.5 Furans, Furfurals, and Benzofurans

16.4 Deoxygenation of Liquid and Liquefied Biomass

16.4.1 Triglycerides

16.4.2 Bio-Oils from Hydrothermal Liquefaction or Fast Pyrolysis

16.4.3 Black Liquor

16.5 Deoxygenation in Absence of Hydrogen

16.5.1 Pyrolysis Oils

16.5.2 Triglycerides

16.5.3 Long-Chain Carboxylic Acids

16.5.4 Biomass and Liquefied Biomass Deoxygenation by Hydrothermal Processes

16.5.4.1 APR

16.5.4.2 Hydrothermal Upgrading

16.5.4.3 Supercritical Water Processing

16.6 Conclusions and Outlook

References

Chapter 17 C-C Coupling for Biomass-Derived Furanics Upgrading to Chemicals and Fuels

17.1 Introduction

17.2 Upgrading Strategy for Furanics

17.2.1 Aldol Condensation of Furfural-HMF

17.2.1.1 Mechanism of Aldol Condensation Reaction

17.2.1.2 Catalysts for Aldol Condensation

17.2.1.3 Upgrading Strategy

17.2.2 Hydroxyalkylation-Alkylation: Sylvan Process

17.2.2.1 Mechanism of Hydroxyalkylation-Alkylation (HAA)

17.2.2.2 Catalysts for Hydroxyalkylation-Alkylation (HAA)

17.2.2.3 Upgrading Strategy

17.2.3 Diels-Alder

17.2.3.1 Mechanism of Diels-Alder Reaction

17.2.3.2 Catalysts for Diels-Alder Reaction

17.2.3.3 Upgrading Strategy

17.2.4 Piancatelli Reaction-Ring Rearrangement of Furfural

17.2.4.1 Mechanism of Furfural Ring Rearrangement

17.2.4.2 Catalysts for Ring Rearrangement of Furfural

17.2.4.3 Upgrading Strategy

17.2.5 Oxidation of Furanics

17.2.5.1 Mechanism of Furanics Oxidation

17.2.5.2 Catalysts for Furfural Oxidation

17.2.5.3 Upgrading Strategy

17.2.6 Dimerization of Furfural via Oxidative Coupling

17.3 Summary and Conclusion

References

Part V Biorefineries and Value Chains

Chapter 18 A Vision for Future Biorefineries

18.1 Introduction

18.2 The Concept of Biorefinery

18.3 The Changing Model of Biorefinery

18.3.1 Olefin Biorefinery

18.3.2 Biorefinery for Flexible Production of Chemicals and Fuels

18.4 Integrate CO2 Use and Solar Energy within Biorefineries

18.5 Conclusions

Acknowledgments

References

Chapter 19 Oleochemical Biorefinery

19.1 Oleochemistry Overview

19.1.1 Introduction

19.1.2 Value Chain for Oleochemistry

19.1.2.1 Raw Materials

19.1.2.2 Processing

19.1.2.3 Oleochemical Substances

19.2 Applications and Markets for Selected Oleochemical Products

19.2.1 Applications for Products from Oleochemistry Value Chain

19.2.2 Fats and Oil as Raw Materials for Oleochemicals

19.2.3 Fatty Acid Market: History, Present, and Prognosis

19.2.4 Glycerine Market: History, Present, and Prognosis

19.3 Future Perspectives of Oleochemistry in the View of Bioeconomy

19.3.1 Potentials for Oleochemistry

19.3.2 Legal and Regulatory Background

19.4 Conclusions

References

Chapter 20 Arkema's Integrated Plant-Based Factories

20.1 Introduction

20.2 Arkema's Plant-Based Factories

20.2.1 Marseille Saint-Menet (France)

20.2.2 Hengshui (China)

20.2.3 Blooming Prairie (United States)

20.2.4 Feuchy (France)

20.2.5 Parentis (France)

20.3 Cross-Metathesis of Vegetable Oil Plant

20.3.1 From Rapeseed Oil to a Synthetic Palm Kernel or Coconut Oil

20.3.2 Preliminary Economic Analysis

20.3.3 Risk Analysis

20.3.4 Lessons for Research and Development Program

20.3.5 Lessons for Legislators

20.4 Summary and Conclusions

Acknowledgments

References

Chapter 21 Colocation as Model for Production of Bio-Based Chemicals from Starch

21.1 Introduction

21.2 Wet Milling of Cereal Grains: At the Heart of the Starch Biorefinery

21.2.1 Wet Milling of Maize (Corn)

21.2.2 Wet Milling of Wheat

21.2.3 Downstream Processing of Starch Slurry

21.2.4 Cereal Grain Wet Mill Products as Raw Materials for Bio-Based Chemicals

21.3 The Model of Colocation

21.3.1 Creating Value through Economies of Scale

21.3.2 The Benefits Gained from Colocation at Starch Biorefineries

21.3.2.1 Increased Cash Flow

21.3.2.2 Reduced Capital Demand

21.3.2.3 Reduced Manufacturing Risk

21.4 Examples of Starch-Based Chemicals Produced in a Colocation Model

21.4.1 Ethanol

21.4.1.1 Corn Wet Mills for Biofuel Ethanol

21.4.1.2 Wheat Wet Mill for Premium Grain Alcohol

21.4.2 Lactic Acid

21.4.3 Citric Acid

21.4.4 Sugar Alcohols

21.4.5 2-Keto-L-gulonic Acid

21.4.6 1,3-Propanediol

21.5 Summary and Conclusions

References

Chapter 22 Technologies, Products, and Economic Viability of a Sugarcane Biorefinery in Brazil

22.1 Introduction

22.2 Biorefineries: Building the Basis of a New Chemical Industry

22.2.1 Biomasses/Residues and Their Costs

22.2.2 Competing Technologies/Products in Development: The Importance of Biotechnology

22.3 Sugarcane-Based Biorefineries in Brazil: Status

22.3.1 An Industry with a History of Evolution

22.3.2 Existing Biorefineries in Brazil

22.3.2.1 Bioethylene and Biopolyethylene

22.3.2.2 Terpenoids

22.3.2.3 Other Biorefineries

22.4 A Method for Technical Economic Evaluation

22.4.1 Braskem's Roadmap for Chemicals from RRMs

22.4.2 Braskem's Method for the Evaluating the Chemicals Produced from RRMs

22.5 The Sugarcane Biorefinery of the Future: Model Comparison

22.5.1 Conventional Sugarcane Ethanol Plant

22.5.2 Stand-Alone Cellulosic Ethanol Plant

22.5.3 Integrated Conventional and Cellulosic Ethanol Factory

22.5.4 Biorefinery Producing Ethanol, Raw Sugar, and Succinic Acid

22.5.5 Biorefinery Producing Ethanol, Raw Sugar, Succinic Acid, and Butanol

22.5.6 Model Comparison

22.6 Conclusions

References

Chapter 23 Integrated Biorefinery to Renewable-Based Chemicals

23.1 Introduction

23.2 An Alternative Source of Natural Rubber: Toward a Guayule-Based Biorefinery

23.3 Toward Renewable Butadiene

References

Chapter 24 Chemistry and Chemicals from Renewables Resources within Solvay

24.1 Introduction

24.2 Chemistry from Triglycerides

24.2.1 Epichlorohydrin

24.2.2 AugeoTM Family: Glycerol as a Platform for Green Solvents

24.2.3 Polyamide 6.10

24.2.3.1 Generalities

24.2.3.2 Polymer Intrinsic Properties

24.2.3.3 Main Technological Properties and Applications

24.2.4 A New Generation of "Sustainable" Viscoelastic Surfactants Based on Renewable Oleochemicals

24.2.4.1 Introduction

24.2.4.2 Micellar Structure and Rheology

24.2.4.3 VES Fluids in the Recovery of Oil and Gas

24.2.4.4 Other Novel Applications for VES

24.2.4.5 Conclusions

24.3 Chemistry on Cellulose: Cellulose Acetate

24.3.1 What Is Cellulose Acetate?

24.3.2 An History That Started More Than 100,Years Ago

24.3.3 Main Markets and Applications for CA

24.3.3.1 Textile

24.3.3.2 Filter Tow

24.3.3.3 Plastic Applications

24.3.3.4 CA Films

24.3.4 Cellulose Acetate Today and Tomorrow

24.4 Guars

24.4.1 Introduction

24.4.1.1 What Is Guar?

24.4.1.2 Why Is Guar Unique?

24.4.2 Nonderivatized Guar: From Physicochemical Properties to Major Applications

24.4.3 Guar Derivatives: From Physicochemical Properties to Major Applications

24.4.4 Challenges and Opportunities

24.5 Vanillin

24.6 Summary and Conclusions

References

Chapter 25 Biomass Transformation by Thermo- and Biochemical Processes to Diesel Fuel Intermediates

25.1 Introduction

25.2 Biological Processes

25.2.1 Microbial Oils

25.2.2 Algal Oils

25.2.2.1 Photoautotrophic Cultivation Technology

25.2.2.2 Heterotrophic Cultivation Technology

25.2.3 Microbial and Algal Oils Upgrading to Fuels

25.3 Thermal Processes

25.3.1 Pyrolysis

25.3.2 Hydrothermal Liquefaction

25.3.3 Bio-Oil Upgrading

25.4 Conclusions

References

Chapter 26 Food Supply Chain Waste: Emerging Opportunities

26.1 Introduction

26.2 Pretreatment and Extraction

26.2.1 Extraction

26.2.2 Microwaves

26.2.3 Pretreatment

26.3 Bioprocessing

26.3.1 Food Additives and Functional Foods

26.3.2 Biofuels

26.3.3 Platform Chemicals and Biopolymers

26.4 Chemical Processing

26.4.1 Combining Chemical and Bioprocessing

26.4.2 Chemical Processing and the Biorefinery

26.5 Technical and Sustainability Assessment and Policy Analysis

26.5.1 Assessing a Market

26.5.2 Cost Analysis of Biorefining

26.5.3 Sustainability Transition Patterns

26.6 Conclusions and Outlook

Acknowledgments

References

Index

EULA

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