Nonlinear Polymer Rheology :Macroscopic Phenomenology and Molecular Foundation

Publication subTitle :Macroscopic Phenomenology and Molecular Foundation

Author: Shi-Qing Wang  

Publisher: John Wiley & Sons Inc‎

Publication year: 2017

E-ISBN: 9781119029052

P-ISBN(Paperback): 9781119029038

Subject: O63 Polymer Chemistry (Polymer)

Keyword: General & Introductory Chemical EngineeringCompositesGeneral & Introductory Chemical EngineeringCompositesrheology linear viscoelasticity nonlinear responses yielding wall slip polymer processing chain entanglement viscoelastic measurements deformation fluid mechanics

Language: ENG

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Chapter

About the CompanionWebsite

Part I Linear Viscoelasticity and Experimental Methods

Chapter 1 Phenomenological Description of Linear Viscoelasticity

1.1 Basic Modes of Deformation

1.1.1 Startup shear

1.1.2 Step Strain and Shear Cessation from Steady State

1.1.3 Dynamic or Oscillatory Shear

1.2 Linear Responses

1.2.1 Elastic Hookean Solids

1.2.2 Viscous Newtonian Liquids

1.2.3 Viscoelastic Responses

1.2.3.1 Boltzmann Superposition Principle for Linear Response

1.2.3.2 General Material Functions in Oscillatory Shear

1.2.3.3 Stress Relaxation from Step Strain or Steady‐State Shear

1.2.4 Maxwell Model for Viscoelastic Liquids

1.2.4.1 Stress Relaxation from Step Strain

1.2.4.2 Startup Deformation

1.2.4.3 Oscillatory (Dynamic) Shear

1.2.5 General Features of Viscoelastic Liquids

1.2.5.1 Generalized Maxwell Model

1.2.5.2 Lack of Linear Response in Small Step Strain: A Dilemma

1.2.6 Kelvin–Voigt Model for Viscoelastic Solids

1.2.6.1 Creep Experiment

1.2.6.2 Strain Recovery in Stress‐Free State

1.2.7 Weissenberg Number and Yielding during Linear Response

1.3 Classical Rubber Elasticity Theory

1.3.1 Chain Conformational Entropy and Elastic Force

1.3.2 Network Elasticity and Stress–Strain Relation

1.3.3 Alternative Expression in terms of Retraction Force and Areal Strand Density

References

Chapter 2 Molecular Characterization in Linear Viscoelastic Regime

2.1 Dilute Limit

2.1.1 Viscosity of Einstein Suspensions

2.1.2 Kirkwood–Riseman Model

2.1.3 Zimm Model

2.1.4 Rouse Bead‐Spring Model

2.1.4.1 Stokes Law of Frictional Force of a Solid Sphere (Bead)

2.1.4.2 Brownian Motion and Stokes–Einstein Formula for Solid Particles

2.1.4.3 Equations of Motion and Rouse Relaxation Time 𝛕R

2.1.4.4 Rouse Dynamics for Unentangled Melts

2.1.5 Relationship between Diffusion and Relaxation Time

2.2 Entangled State

2.2.1 Phenomenological Evidence of chain Entanglement

2.2.1.1 Elastic Recovery Phenomenon

2.2.1.2 Rubbery Plateau in Creep Compliance

2.2.1.3 Stress Relaxation

2.2.1.4 Elastic Plateau in Storage Modulus G′

2.2.2 Transient Network Models

2.2.3 Models Depicting Onset of Chain Entanglement

2.2.3.1 Packing Model

2.2.3.2 Percolation Model

2.3 Molecular‐Level Descriptions of Entanglement Dynamics

2.3.1 Reptation Idea of de Gennes

2.3.2 Tube Model of Doi and Edwards

2.3.3 Polymer‐Mode‐Coupling Theory of Schweizer

2.3.4 Self‐diffusion Constant versus Zero‐shear Viscosity

2.3.5 Entangled Solutions

2.4 Temperature Dependence

2.4.1 Time–Temperature Equivalence

2.4.2 Thermo‐rheological Complexity

2.4.3 Segmental Friction and Terminal Relaxation Dynamics

References

Chapter 3 Experimental Methods

3.1 Shear Rheometry

3.1.1 Shear by Linear Displacement

3.1.2 Shear in Rotational Device

3.1.2.1 Cone‐Plate Assembly

3.1.2.2 Parallel Disks

3.1.2.3 Circular Couette Apparatus

3.1.3 Pressure‐Driven Apparatus

3.1.3.1 Capillary Die

3.1.3.2 Channel Slit

3.2 Extensional Rheometry

3.2.1 Basic Definitions of Strain and Stress

3.2.2 Three Types of Devices

3.2.2.1 Instron Stretcher

3.2.2.2 Meissner‐Like Sentmanat Extensional Rheometer

3.2.2.3 Filament Stretching Rheometer

3.3 In Situ Rheostructural Methods

3.3.1 Flow Birefringence

3.3.1.1 Stress Optical Rule

3.3.1.2 Breakdown of Stress‐Optical Rule

3.3.2 Scattering (X‐Ray, Light, Neutron)

3.3.3 Spectroscopy (NMR, Fluorescence, IR, Raman, Dielectric)

3.3.4 Microrheology and Microscopic Force Probes

3.4 Advanced Rheometric Methods

3.4.1 Superposition of Small‐Amplitude Oscillatory Shear and Small Step Strain during Steady Continuous Shear

3.4.2 Rate or Stress Switching Multistep Platform

3.5 Conclusion

References

Chapter 4 Characterization of Deformation Field Using Different Methods

4.1 Basic Features in Simple Shear

4.1.1 Working Principle for Strain‐Controlled Rheometry: Homogeneous Shear

4.1.2 Stress‐Controlled Shear

4.2 Yield Stress in Bingham‐Type (Yield‐Stress) Fluids

4.3 Cases of Homogeneous Shear

4.4 Particle‐Tracking Velocimetry (PTV)

4.4.1 Simple Shear

4.4.1.1 Velocities in XZ‐Plane

4.4.1.2 Deformation Field in XY Plane

4.4.2 Channel Flow

4.4.3 Other Geometries

4.5 Single‐Molecule Imaging Velocimetry

4.6 Other Visualization Methods

References

Chapter 5 Improved and Other Rheometric Apparatuses

5.1 Linearly Displaced Cocylinder Sliding for Simple Shear

5.2 Cone‐Partitioned Plate (CPP) for Rotational Shear

5.3 Other Forms of Large Deformation

5.3.1 Deformation at Converging Die Entry

5.3.2 One‐Dimensional Squeezing

5.3.3 Planar Extension

5.4 Conclusion

References

Part II Yielding – Primary Nonlinear Responses to Ongoing Deformation

Chapter 6 Wall Slip – Interfacial Chain Disentanglement

6.1 Basic Notions of Wall Slip in Steady Shear

6.1.1 Slip Velocity Vs and Navier–de Gennes Extrapolation Length b

6.1.2 Correction of Shear Field due to Wall Slip

6.1.3 Complete Slip and Maximum Value for b

6.2 Stick–Slip Transition in Controlled‐Stress Mode

6.2.1 Stick–Slip Transition in Capillary Extrusion

6.2.1.1 Analytical Description

6.2.1.2 Experimental Data

6.2.2 Stick–Slip Transition in Simple Shear

6.2.3 Limiting Slip Velocity Vs* for Different Polymer Melts

6.2.4 Characteristics of Interfacial Slip Layer

6.3 Wall Slip during Startup Shear – Interfacial Yielding

6.3.1 Theoretical Discussions

6.3.2 Experimental Data

6.4 Relationship between Slip and Bulk Shear Deformation

6.4.1 Transition from Wall Slip to Bulk Nonlinear Response: Theoretical Analysis

6.4.2 Experimental Evidence of Stress Plateau Associated with Wall Slip

6.4.2.1 A Case Based on Entangled DNA Solutions

6.4.2.2 Entangled Polybutadiene Solutions in Small Gap Distance H ∼ 50 µm

6.4.2.3 Verification of Theoretical Relation by Experiment

6.4.3 Influence of Shear Thinning on Slip

6.4.4 Gap Dependence and Independence

6.5 Molecular Evidence of Disentanglement during Wall Slip

6.6 Uncertainties in Boundary Condition

6.6.1 Oscillations between Entanglement and Disentanglement Under Constant Speed

6.6.2 Oscillations between Stick and Slip under Constant Pressure

6.7 Conclusion

References

Chapter 7 Yielding during Startup Deformation: From Elastic Deformation to Flow

7.1 Yielding at Wi < 1 and Steady Shear Thinning at Wi > 1

7.1.1 Elastic Deformation and Yielding for Wi < 1

7.1.2 Steady Shear Rheology: Shear Thinning

7.2 Stress Overshoot in Fast Startup Shear

7.2.1 Scaling Characteristics of Shear Stress Overshoot

7.2.1.1 Viscoelastic Regime (WiR >1)

7.2.1.2 Elastic Deformation (Scaling) Regime (WiR <1)

7.2.1.3 Contrast between Two Different Regimes

7.2.2 Elastic Recoil from Startup Shear: Evidence of Yielding

7.2.2.1 Elastic Recoil for WiR <1

7.2.2.2 Irrecoverable Shear at WiR <1

7.2.3 More Evidence of Yielding at Overshoot Based on Rate‐Switching Tests

7.3 Nature of Steady Shear

7.3.1 Superposition of Small‐Amplitude Oscillatory Shear onto Steady‐State Shear

7.3.2 Two Other Methods to Probe Steady Shear

7.4 From Terminal Flow to Fast Flow under Creep: Entanglement–Disentanglement Transition

7.5 Yielding in Startup Uniaxial Extension

7.5.1 Myth with Considère Criterion

7.5.2 Tensile Force (Engineering Stress) versus True Stress

7.5.3 Tensile Force Maximum: A Signature of Yielding in Extension

7.5.3.1 Terminal Flow (Wi < 1)

7.5.3.2 Yielding Evidenced by Decline in 𝛔engr

7.5.3.3 Maxwell‐Like Response and Scaling for WiR >1

7.5.3.4 Elastic Recoil

7.6 Conclusion

7.A.1 From Self‐Diffusion

7.A.2 From Zero‐Shear Viscosity

7.A.3 From Reptation (Terminal Relaxation) Time 𝛕d

7.A.4 From Second Crossover Frequency ∼1/𝛕e

References

Chapter 8 Strain Hardening in Extension

8.1 Conceptual Pictures

8.2 Origin of "Strain Hardening"

8.2.1 Simple Illustration of Geometric Condensation Effect

8.2.2 "Strain Hardening" of Polymer Melts with Long‐Chain Branching and Solutions

8.2.2.1 Melts with LCB

8.2.2.2 Entangled Solutions of Linear Chains

8.3 True Strain Hardening in Uniaxial Extension: Non‐Gaussian Stretching from Finite Extensibility

8.4 Different Responses of Entanglement to Startup Extension and Shear

8.5 Conclusion

References

Chapter 9 Shear Banding in Startup and Oscillatory Shear: Particle‐Tracking Velocimetry

9.1 Shear Banding After Overshoot in Startup Shear

9.1.1 Brief Historical Background

9.1.2 Relevant Factors

9.1.2.1 Sample Requirements: Well Entangled, with Long Reptation Time and Low Polydispersity

9.1.2.2 Controlling Slip Velocity

9.1.2.3 Edge Effects

9.1.2.4 Absence of Shear Banding for b/H ≪ 1

9.1.2.5 Disappearance of Shear Banding at High Shear Rates

9.1.2.6 Avoiding Shear Banding with Rate Ramp‐Up

9.1.3 Shear Banding in Conventional Rheometric Devices

9.1.3.1 Shear Banding in Entangled DNA Solutions

9.1.3.2 Transient and Steady Shear Banding of Entangled 1,4‐Polybutadiene Solutions

9.1.4 From Wall Slip to Shear Banding in Small Gap Distance

9.2 Overcoming Wall Slip during Startup Shear

9.2.1 Strategy Based on Choice of Solvent Viscosity

9.2.2 Negligible Slip Correction at High Wiapp

9.2.3 Summary on Shear Banding

9.3 Nonlinearity and Shear Banding in Large‐Amplitude Oscillatory Shear

9.3.1 Strain Softening

9.3.2 Wave Distortion

9.3.3 Shear Banding

References

Chapter 10 Strain Localization in Extrusion, Squeezing Planar Extension: PTV Observations

10.1 Capillary Rheometry in Rate‐Controlled Mode

10.1.1 Steady‐State Characteristics

10.1.2 Transient Behavior

10.1.2.1 Pressure Oscillation and Hysteresis

10.1.2.2 Input vs. Throughput, Entry Pressure Loss and Yielding

10.2 Instabilities at Die Entry

10.2.1 Vortex Formation vs. Shear Banding

10.2.2 Stagnation at Corners and Internal Slip

10.3 Squeezing Deformation

10.4 Planar Extension

References

Chapter 11 Strain Localization and Failure during Startup Uniaxial Extension

11.1 Tensile‐Like Failure (Decohesion) at Low Rates

11.2 Shear Yielding and Necking‐Like Strain Localization at High Rates

11.2.1 Shear Yielding

11.2.2 Constant Normalized Engineering Stress at the Onset of Strain Localization

11.3 Rupture‐Like Breakup: Where Are Yielding and Disentanglement?

11.4 Strain Localization Versus Steady Flow: Sentmanat Extensional Rheometry Versus Filament‐Stretching Rheometry

11.5 Role of Long‐Chain Branching

References

Part III Decohesion and Elastic Yielding After Large Deformation

Chapter 12 Nonquiescent Stress Relaxation and Elastic Yielding in Stepwise Shear

12.1 Strain Softening After Large Step Strain

12.1.1 Phenomenology

12.1.2 Tube Model Interpretation

12.1.2.1 Normal Doi–Edwards Behavior

12.1.2.2 Type C Ultra‐strain‐softening

12.2 Particle Tracking Velocimetry Revelation of Localized Elastic Yielding

12.2.1 Nonquiescent Relaxation in Polymer Solutions

12.2.1.1 Elastic Yielding in Polybutadiene Solutions

12.2.1.2 Suppression of Breakup by Reduction in Extrapolation Length b

12.2.1.3 Nonquiescent Relaxation in Polystyrene Solutions

12.2.1.4 Strain Localization in the Absence of Edge Instability

12.2.2 Nonquiescent Relaxation in Styrene–Butadiene Rubbers

12.2.2.1 Induction Time and Molecular Weight Dependence

12.2.2.2 Severe Shear Banding before Shear Cessation and Immediate Breakup

12.2.2.3 Rate Dependence of Elastic Breakup

12.2.2.4 Unconventional "Step Strain" Produced at WiR <1

12.3 Quiescent and Uniform Elastic Yielding

12.3.1 General Comments

12.3.2 Condition for Uniform Yielding and Quiescent Stress Relaxation

12.3.3 Homogeneous Elastic Yielding Probed by Sequential Shearing

12.4 Arrested Wall Slip: Elastic Yielding at Interfaces

12.4.1 Entangled Solutions

12.4.2 Entangled Melts

12.5 Conclusion

References

Chapter 13 Elastic Breakup in Stepwise Uniaxial Extension

13.1 Rupture‐Like Failure during Relaxation at Small Magnitude or Low Extension Rate (WiR <1)

13.1.1 Small Magnitude (𝛆∼1)

13.1.2 Low Rates Satisfying WiR <1

13.2 Shear‐Yielding‐Induced Failure upon Fast Large Step Extension (WiR >1)

13.3 Nature of Elastic Breakup Probed by Infrared Thermal‐Imaging Measurements

13.4 Primitive Phenomenological Explanations

13.5 Step Squeeze and Planar Extension

References

Chapter 14 Finite Cohesion and Role of Chain Architecture

14.1 Cohesive Strength of an Entanglement Network

14.2 Enhancing the Cohesion Barrier: Long‐Chain Branching Hinders Structural Breakup

References

Part IV Emerging Conceptual Framework and Beyond

Chapter 15 Homogeneous Entanglement

15.1 What Is Chain Entanglement?

15.2 When, How, and Why Disentanglement Occurs?

15.3 Criterion for Homogeneous Shear

15.4 Constitutive Nonmonotonicity

15.5 Metastable Nature of Shear Banding

References

Chapter 16 Molecular Networks as the Conceptual Foundation

16.1 Introduction: The Tube Model and its Predictions

16.1.1 Basic Starting Points of the Tube Model

16.1.2 Rouse Chain Retraction

16.1.3 Nonmonotonicity due to Rouse Chain Retraction

16.1.3.1 Absence of Linear Response to Step Strain

16.1.3.2 Stress Overshoot upon Startup Shear

16.1.3.3 Strain Softening: Damping Function for Stress Relaxation

16.1.3.4 Excessive Shear Thinning: The Symptom of Shear Stress Maximum

16.1.3.5 Anticipation of Necking Based on Considère Criterion

16.1.4 How to Test the Tube Model

16.2 Essential Ingredients for a New Molecular Model

16.2.1 Intrachain Elastic Retraction Force

16.2.2 Intermolecular Grip Force (IGF)

16.2.3 Entanglement (Cohesion) Force Arising from Entropic Barrier: Finite Cohesion

16.2.3.1 Scaling Analysis

16.2.3.2 Threshold for decohesion

16.3 Overcoming Finite Cohesion after Step Deformation: Quiescent or Not

16.3.1 Nonquiescence from Severe Elastic Yielding

16.3.1.1 With WiR >1

16.3.1.2 With WiR≪1

16.3.2 Homogeneous Elastic Yielding: Quiescent Relaxation

16.4 Forced Microscopic Yielding during Startup Deformation: Stress Overshoot

16.4.1 Chain Disentanglement for WiR <1

16.4.2 Molecular Force Imbalance and Scaling for WiR >1

16.4.3 Yielding is a Universal Response: Maximum Engineering Stress

16.5 Interfacial Yielding via Disentanglement

16.6 Effect of Long‐Chain Branching

16.7 Decohesion in Startup Creep: Entanglement–Disentanglement Transition

16.8 Emerging Microscopic Theory of Sussman and Schweizer

16.9 Further Tests to Reveal the Nature of Responses to Large Deformation

16.9.1 Molecular Dynamics Simulations

16.9.2 Small Angle Neutron Scattering Measurements

16.9.2.1 Melt Extension at WiR≪1

16.9.2.2 Step Melt Extension With WiR >1

16.10 Conclusion

References

Chapter 17 "Anomalous" Phenomena

17.1 Essence of Rheometric Measurements: Isothermal Condition

17.1.1 Heat Transfer in Simple Shear

17.1.2 Heat Transfer in Uniaxial Extension

17.2 Internal Energy Buildup with and without Non‐Gaussian Extension

17.3 Breakdown of Time–Temperature Superposition (TTS) during Transient Response

17.3.1 Time–Temperature Superposition in Polystyrene Solutions and Styrene–Butadiene Rubbers: Linear Response

17.3.2 Failure of Time–Temperature Superposition: Solutions and Melts

17.3.2.1 Entangled Polymer Solutions Undergoing Startup Shear

17.3.2.2 Entangled Polymer Melts during Startup Extension

17.4 Strain Hardening in Simple Shear of Some Polymer Solutions

17.5 Lack of Universal Nonlinear Responses: Solutions versus Melts

17.6 Emergence of Transient Glassy Responses

References

Chapter 18 Difficulties with Orthodox Paradigms

18.1 Tube Model Does Not Predict Key Experimental Features

18.1.1 Unexpected Failure at WiR≪1

18.1.2 Elastic Yielding Can Lead to Nonquiescent Relaxation

18.1.3 Meaning of Maximum in Tensile Force (Engineering Stress)

18.1.4 Other Examples of Causality Reversal

18.1.5 Entanglement–Disentanglement Transition

18.1.6 Anomalies Are the Norm

18.2 Confusion About Local and Global Deformations

18.2.1 Lack of Steady Flow in Startup Melt Extension

18.2.2 Peculiar Protocol to Observe Stress Relaxation from Step Extension

18.3 Molecular Network Paradigm

18.3.1 Startup Deformation

18.3.2 Stepwise Deformation

References

Chapter 19 Strain Localization and Fluid Mechanics of Entangled Polymers

19.1 Relationship between Wall Slip and Banding: A Rheological‐State Diagram

19.2 Modeling of Entangled Polymeric Liquids by Continuum Fluid Mechanics

19.3 Challenges in Polymer Processing

19.3.1 Extrudate Distortions

19.3.1.1 Sharkskin Melt Fracture (Due to Exit Boundary Discontinuity)

19.3.1.2 Gross (Melt Fracture) Extrudate Distortions Due to Entry Instability

19.3.1.3 Another Example Showing Pressure Oscillation and Stick–Slip Transition

19.3.2 Optimal Extrusion Conditions

19.3.3 Melt Strength

References

Chapter 20 Conclusion

20.1 Theoretical Challenges

20.2 Experimental Difficulties

References

Symbols and Acronyms

Subject Index

Supplemental Images

EULA

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