Description
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality.
In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity.
This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications.
The research covered here has contributed to a more generalized vision of machining technology, i
Chapter
2. Metal Cutting Operations and Terminology
2.1 Classification of Machining Processes
2.2 Kinematics of Cutting Process and Cutting Parameters
2.3 Geometry of Cutting Tools
3. Trends in Metal Cutting Theory and Practice
3.1 Evolution of Manufacturing Methods and Systems
3.2 Driven Factors in Modern Machining Technology
3.3 The Future of Manufacturing
4. Cutting Tool Materials
4.1 Classification and Properties of Cutting Tool Materials
4.2 HSSs and Cast-Cobalt Alloys
4.3 Sintered Tungsten Carbides and Cermets
4.6 Cutting Tool Coatings
4.7 Rules for Applications of Cutting Tool Coatings
5. Modelling and Simulation of Machining Processes and Operations
5.1 The Role of Modelling in Modern Production Systems
5.2 Classification of Models for Machining Processes
5.3 Modelling Techniques for Machining Processes
5.4 Data Needed for Modelling of Machining Processes
6. Orthogonal and Oblique Cutting Mechanics
6.1 Geometrical and Kinematical Characterization
6.2 Forces in the Cutting Zone
6.4 Stresses on the Shear Plane
6.5 Plastic Deformation in the Cutting Zone
7. Chip Formation and Control
7.2 Chip Formation Mechanisms
7.3 Modelling of Chip Formation
8.1 Classification of Cutting Vibrations and Their Sources
8.2 Forced Vibrations in Milling Operations
8.3 Mechanisms of Self-Excitation in Metal Cutting
8.5 Methods for Improving Machine Tool Stability
9.1 Heat Sources in Metal Cutting and Cutting Temperature
9.2 Heat Flow and Distribution in the Cutting Zone
9.3 Prediction and Modelling of Temperatures in the Cutting Zone
9.3.1 Calculation of Temperature Rise Due to Plastic Deformation in the PDZ
9.3.2 Calculation of Average and Maximum Interface Temperatures
9.3.3 FEM and FDA Prediction of Cutting Temperature
9.4 Measurements of Temperatures in the Cutting Zone
10.1 Basic Categories of Cutting Fluids
10.2 Functions and Action of CFs
10.3 Application of CFs and Other Cooling/Lubrication Media
10.4 Maintenance and Disposal of CFs
11. Tribology of Metal Cutting
11.1 Tribological Characterization of the Cutting Zone
11.2 Distribution of Stresses in the Tool-Chip Interface
11.3 Characterization of Friction at the Tool-Chip Interface
11.4 Measurements and Predictions of Contact Stresses and Friction
12.2 Physical Mechanisms of Tool Wear
12.4 Modelling of Tool Wear
12.5 Advanced Methods of Tool Wear Identification and Measurement
13. Machinability of Engineering Materials
13.1 Definition and Machinability Criteria
13.2 Machinability Rating
13.3 Machinability Data Systems
13.4 Survey of Machinability of Engineering Materials
13.4.1 Carbon/Unalloyed Steels
13.4.5 Titanium and Its Alloys
13.4.6 Nickel-Based Alloys
13.4.7 Lightweight Materials
13.4.8 Composite Materials
14. Machining Economics and Optimization
14.2 Optimization of Cutting Parameters
14.2.1 Procedure Based on Tool-Life Equation
14.2.2 Procedure Based on Energy Efficiency Criterion
14.3 Advanced Methods of Optimization
15. Advanced Machining Processes
15.1 High-Speed Machining
15.1.1 Definition of Basic Features of HSM
15.1.2 Physical Aspects of HSM
15.1.3 HSC Technology and Appliances
15.1.4 Basic Applications of HSC Technology
15.1.5 Machining of Monolithic Parts
15.2 Dry and Semi-Dry Machining
15.2.1 The Way to Dry Machining
15.2.2 Machine Tools and Equipment for Dry and Quasi-Dry Machining
15.2.3 Dry Machining Operations
15.2.4 Introduction of Near-Dry Machining
15.2.5 MQL Media and Mixture Supplying Systems
15.2.6 Machine Tools for Performing NDM Operations
15.3.1 Definition of Basic Feature of Hard Part Machining
15.3.2 Physical Aspects of Hard Machining
15.3.3 Applications of HM Technology
15.3.4 Surface Finish Produced by HPM
15.4 High-Performance and High-Efficiency Machining
15.4.1 Basic Aspects of High-Performance and High-Efficiency Machining
15.4.2 Machine Tools and Tooling
15.4.3 Simplifying and Improving Machining Operations
15.5 Multitasking and One-Pass Machining
15.5.1 Background of Multitasking Machining
15.5.2 Multitasking Machine Tools and Tooling
15.5.3 One-Pass Machining
15.6 Ultrasonically and Thermally Assisted Hybrid Machining Processes
15.6.1 Ultrasonically Assisted Machining and Ultrasonic Vibration Cutting
15.6.2 Laser-Assisted Machining
15.6.3 Plasma-Assisted Machining
16.1 Definition and Miniaturization
16.2 A Survey of Micro-Machining Processes
16.3 Micro-Machines and Equipment
16.4 Examples of Micro-Machining Products
16.5 Tooling and Fixturing for Micro-Machining
16.6 Metrology for Micro-Machining Processes and Products
17. Nanomanufacturing/Nanotechnology
17.1 Definition and State of the Art of Nanomanufacturing
17.2 Ultra-Precision Machines and Nanoscale Machining Operations
17.3 Examples of Nanoproducts
18. Sensor-Assisted Machining
18.1 Sensors and System Architecture
18.2 Practical Examples of Monitoring Systems for Metal Cutting Applications
18.3 Touch-Trigger Probing and Laser Measuring Systems
18.4 Sensor-Guided and Intelligent/Smart Tools
19. Virtual/Digital and Internet-Based Machining
19.1 Overview of the Manufacturing Evolution
19.2 Digital/Virtual Manufacturing
19.3 Internet-Based Manufacturing
20.1 Superficial Layer and Surface Integrity
20.2 Surface Roughness Evaluation
20.3 Surface Roughness Measurements
20.4 Properties of Subsurface Layer
Advanced Machining Processes of Metallic Materials
：Theory, Modelling, and Applications
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