SELECTIVE OXIDATION OF ALCOHOLS BY REDOX MOLECULAR SIEVES

Author: Borade Ramesh   Bruemmer Oliver   Guram Anil   Hagemeyer Alfred   Turner Howard   Wang Xiao   Weinberg Henry  

Publisher: Taylor & Francis Ltd

ISSN: 0098-6445

Source: Chemical Engineering Communications, Vol.192, Iss.12, 2005-12, pp. : 1621-1635

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Abstract

High-throughput synthesis and screening of libraries consisting of redox zeolites and molecular sieves have been developed for the selective oxidation of 2-butyl-5-hydroxymethyl-imidazole to the corresponding aldehyde in the liquid phase. Libraries consisting of 96 catalysts were prepared and screened for catalytic activity using high-throughput software, robotics, reactor, and screening technologies. The integrated synthesis and screening workflow allowed ∼5000 samples to be screened in less than one month. Promising hits identified in the high-throughput primary screens were successfully scaled up and optimized in conventional laboratory test units. Best results have been obtained with doubly or triply doped mesoporous sieves containing both an impregnated and framework-substituted metal. PtBi-doped framework-substituted V-MCM-41 redox mesoporous sieves were found to be efficient catalysts for aerobic oxidation under relatively mild reaction conditions (100–150°C, 15–400 psi air, 4–10 h reaction time). MIBK/H 2 O/t-BuOH mixtures were identified as efficient solvent systems for this reaction. Isolated yields confirm high selectivities of more than 90% with quantitative conversions. Spent catalysts were shown to be fully regenerable by high temperature calcination in air.