The effects of aged Cu-Al intermetallics to electrical resistance in microelectronics packaging

Author: Wei Tan Chee   Daud Abdul Razak  

Publisher: Emerald Group Publishing Ltd

ISSN: 1356-5362

Source: Microelectronics International, Vol.19, Iss.2, 2002-06, pp. : 38-43

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Abstract

A Cu-Al bonding system exists when copper wire is bonded onto an aluminum bond pad using thermosonic wire bonding technology. Aged Cu-Al bonding system was analyzed by measuring the intermetallics layer thickness and its correlation to electrical contact resistance. Result shows that the thickness of Cu-Al intermetallics layer grows almost linearly to aging time. The activation energy needed for Cu atoms to diffuse into Al was calculated using Fick's law; Q=129.66 kJ/mole and D0=1.628×10-4 m2/s. The calculation of activation energy and impurity diffusity using Model Kidson also shows linear relationship. Electrical resistance of Cu-Al intermetallics layer was calculated from contact resistance of Cu-Al bonding system. The result shows that the electrical resistance of Cu-Al intermetallics layer increases linearly with intermetallics thickness. Its growth rate that was calculated using Model of Braunovic and Alexandrov is double of Model of Murcko.