Ultrasensitive Biomems Sensors Based on Microcantilevers Patterned with Environmentally Responsive Hydrogels

Author: Hilt J. Zachary   Gupta Amit K.   Bashir Rashid   Peppas Nicholas A.  

Publisher: Springer Publishing Company

ISSN: 1387-2176

Source: Biomedical Microdevices, Vol.5, Iss.3, 2003-09, pp. : 177-184

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Abstract

An innovative platform was developed for ultrasensitive microsensors based on microcantilevers patterned with crosslinked copolymeric hydrogels. A novel UV free-radical photolithography process was utilized to precisely align and pattern environmentally responsive hydrogels onto silicon microcantilevers, after microcantilevers were fabricated and released. Specifically, a crosslinked poly(methacrylic acid) network containing high amounts of poly(ethylene glycol) dimethacrylate was prepared and investigated. Hydrogels were patterned onto the silicon microcantilevers utilizing a mask aligner to allow for precise positioning. The silicon surface was modified with γ-methacryloxypropyl trimethoxysilane to gain covalent adhesion between the polymer and the silicon. The hydrogels sensed and responded to changes in environmental pH resulting in a variation in surface stress that deflected the microcantilever. The bending response of patterned cantilevers with a change in environmental pH was observed, showing the possibility to construct MEMS/BioMEMS sensors based on microcantilevers patterned with environmentally responsive hydrogels. An extraordinary maximum sensitivity of 1 nm/5×10−5∆pH was observed, demonstrating the ultrasensitivity of this microsensor platform.