Impact Assessment of Input Factors on Tool Electrode Wear in Die Sinking EDM of Steel EN43CrMo4

Publisher: Trans Tech Publications

E-ISSN: 1662-9795|2017|756|127-135

ISSN: 1013-9826

Source: Key Engineering Materials, Vol.2017, Iss.756, 2017-10, pp. : 127-135

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Abstract

The paper deals with the wear of tool electrodes for Die Sinking EDM. In the experiment were used the electrodes of copper and graphite. The workpiece material was steel EN43CrMo4. For the assessment the effects of each parameter was used the statistical method Design of Experiments (DOE). Assessed input factors were the peak current, pulse on-time, pulse off-time, and the electrode material. The result of the effects of each input factors was tool electrode wear. For calculating the relative wear of electrodes was used the percentage of the ratio of the electrode and the workpiece weight. The results show that the expression of the relative wear in practice can be described as a method unusable due to the absorption of the graphite electrode used in the experiment.